Kawasaki KLD85Z Kato HS120 Turbocharger 10042342

10042342 TE0644 Turbocharger for Kawasaki KLD85Z PD6T04 Engine

The 10042342 / 14201-96003 TE0644 turbocharger is supplied for PD6T04 diesel engine applications, including Kawasaki KLD85Z or KDL85Z, Kato HS120, Sumitomo HC218J and related equipment applications. It is used to restore boost pressure, air intake volume and engine power when the old turbocharger has oil leakage, bearing wear, weak boost response or compressor wheel damage.

This replacement turbocharger should be matched by the old turbocharger number, turbo model, engine model and removed sample. Since turbocharger housings and pipe positions can differ by equipment version and previous repair history, the old turbocharger tag and sample photos should be checked before order confirmation.

Main Part Number and Ref Cross

The main part numbers are 10042342 and 14201-96003. The number 1420196003 is the same number format without hyphens and can be used as an important matching reference. Ref Cross numbers such as 406130-5007S, 406130-0007, 406130-0005 and 200000223 can also be checked during inquiry matching.

Part Number: 10042342 / 14201-96003

Ref Cross: 1420196003 / 406130-5007S / 406130-0007 / 406130-0005 / 200000223

Turbo Model: TE0644 series turbocharger

Engine Model: PD6T04 diesel engine

Machine Application: Kawasaki KLD85Z / KDL85Z, Kato HS120, Sumitomo HC218J

Product Type: Engine Turbocharger

Application Matching Notes

For Kawasaki KLD85Z / KDL85Z, Kato HS120 and Sumitomo HC218J applications, the safest confirmation method is to check the PD6T04 engine model together with the old turbocharger number. Machine model alone is not enough for final matching because turbocharger arrangement may vary by equipment version and replacement history.

Engine Plate: Confirm PD6T04 engine model before quotation.

Machine Plate: Confirm Kawasaki KLD85Z / KDL85Z, Kato HS120, Sumitomo HC218J or actual equipment model.

Turbo Tag: Check for 10042342, 14201-96003, 1420196003 or 406130-series reference.

Housing Check: Compare compressor housing, turbine housing, flange type, oil inlet, oil return and air outlet direction.

Photo Check: Provide clear photos of the nameplate side, compressor side, turbine side and mounting side before shipment.

Common Replacement Conditions

This TE0644 turbocharger is commonly replaced when the equipment shows weak boost, black smoke, slow engine response, oil leakage, abnormal turbo noise or excessive shaft clearance. Before installing a new turbocharger, the intake, exhaust and lubrication systems should be checked to prevent repeat failure.

Weak Boost or Black Smoke: Check the air filter, intake pipe, intercooler pipe and compressor wheel for blockage, leakage or foreign object damage.

Oil Leakage: Check the oil feed line, oil return line and crankcase ventilation. A blocked oil return line can cause oil leakage at the turbocharger seal area.

Abnormal Turbo Noise: Check shaft clearance, bearing wear, wheel contact marks and signs of contaminated oil before replacing the turbocharger.

Inspection Before Installation

Before replacing the 10042342 TE0644 turbocharger, check the intake pipe, air filter, exhaust manifold, oil feed line and oil return line. A new turbocharger can fail quickly if the old failure was caused by dirty oil, blocked oil return, exhaust leakage, air restriction or foreign object damage.

During installation, add clean engine oil into the turbocharger oil inlet and rotate the compressor wheel by hand before the first engine start. After installation, check for oil leakage, abnormal turbo noise, weak boost, black smoke, blue smoke and air leakage during low-speed and working-speed testing.

FAQ

Is 14201-96003 the correct turbocharger number for this product?

Yes. 14201-96003 can be used together with 10042342 for this TE0644 turbocharger direction. The number 1420196003 is the same number format without hyphens and can be used for matching reference.

Can 406130-5007S be used as Ref Cross?

Yes. 406130-5007S can be used as a Ref Cross number for this TE0644 turbocharger direction. Final matching should still be confirmed by the old turbocharger tag and sample photos.

Is this turbocharger for Kawasaki KLD85Z or KDL85Z?

It can be checked for Kawasaki KLD85Z / KDL85Z applications when the engine model, old turbocharger number and sample photos match this product direction.

What should I provide before ordering?

Please provide the old turbocharger part number, turbo nameplate photo, engine model, equipment model and clear photos of the removed turbocharger.